Extra ExtendedCool Cooling Packs

$128.99 - $248.99
Shipping calculated at checkout.

FREE SHIPPING & 60 DAY NO HASSLE RETURNS

Refresh your ThermApparel UnderCool 3, RallyWrap, and UltraCool cooling vests with a new set of long-lasting ExtendedCool cooling packs.

ExtendedCool cooling packs freeze and melt at 70°F (21°C) to deliver strong, comfortable cooling. 

Think of it like a heat exchanger: the packs pull heat out of the blood flowing through vessels near your skin, and your body circulates that cooled blood back through your entire system, bringing your core temperature down from the inside out.

Perfect for heavy gear, full costumes, riggers, outdoor workers, and anyone with severe heat sensitivity who needs serious, long-lasting heat relief.

Key Features

  • Replacement cooling packs for ThermApparel UnderCool 3, RallyWrap, and UltraCool vests
  • Freezes and melts at 70°F (21°C) for powerful, skin-safe cooling (not painfully ice-cold)
  • Provides approximately 2-4 hours of cooling per freeze for long shifts, events, or outdoor activities
  • Ideal for heavy gear and costumes: fursuits, armor, rigging harnesses, safety vests, and layered outfits
  • Great option for people with significant heat sensitivity who need longer, stronger cooling support
  • Works in both humid and dry heat for reliable performance at work, conventions, festivals, and outdoor jobs
  • Can be refrozen and reused thousands of times with proper care
  • Refreeze: 30 min in ice water, 45 min in freezer, or 60 min in fridge
  • Non-toxic, bio-based PCM designed to stay comfortable under clothing without soaking you or your gear

Learn more about how our cooling packs work in our cooling pack guide.

Number of Packs: 4
Regular price $128.99
Regular price $128.99 Sale price $128.99
Regular price $128.99
Regular price $128.99 Sale price $128.99
  • Reduce Fatigue
  • Maintain Cognitive Focus
  • Improve Performance and endurance
  • Minimize risk of heat related Injury
  • Go about your day with no one knowing your wearing it (UnderCool 3 only)
  • Works great in humid and dry conditions
  • Cooling that lasts between x-y hours
  • Feels great
  • Recharges in less than 1 hour
  • Lightweight (UnderCool 3, Headband, CoolSleeve only)
  • Non-Toxic Bio Based
  • NOT ICE
  • Freezes at 70F (21C) so it is safe against skin
  • Works in humid and dry conditions
  • Recharge in 15-60 minutes
  • Won’t condensate so you will stay dry
  • Can be used 1000’s of times for around 3 years
  • Easy to Use gif from home page
  • Freeze times fridge, freezer, icewater
  • Reuse 1000’s of times
  • Washing instructions for garment
  • Cooling pack care

What clients say


  • Quote heading

    Quote content

Why We're Better


  • Evaporative Cooling

    • Doesn't work in humidity
    • Cools your skin, NOT your core directly
    • Lightweight & Flexible
    • Must be wet
  • Our PCM Cooling System

    • Works in any climate
    • Cools your core body temp
    • Lightweight & flexible
    • Dry conformal cooling
  • Gel & Ice Cooling

    • Works in any climate
    • Too cold for direct skin contact
    • Heavy & rigid
    • Wet from condensation