Extra Headband Cooling Packs

Regular price $50.00
Regular price $50.00 Sale price $50.00
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Refresh your ThermApparel Headband with a new set of patented FlexCool66 cooling packs.

These lightweight Headband cooling packs freeze at 66°F (19°C) for safe, gentle skin contact.

Think of it like a heat exchanger: placed across your head, the packs pull heat out of the blood flowing through vessels close to the surface of your skin, and your body circulates that cooled blood back through your entire system, bringing your core temperature down from the inside out. They provide dry, comfortable cooling that won't soak your hair or drip down your face.

This package includes:

2 patented FlexCool66 Headband Cooling Packs

Key Features

  • Patented FlexCool66 technology freezes at 66°F (19°C) for comfortable, skin-safe cooling (not ice-cold)
  • Dual-sided design: PCM side for cooling, water side keeps the pack soft, flexible, and easy to shape around your head
  • Designed to recharge in ice water or the refrigerator so the skin-contact side stays liquid and flexible
  • Works in both humid and dry conditions for reliable cooling almost anywhere
  • ThermApparel's bio-based PCM is non-toxic and biodegradable, offering a more eco-conscious cooling solution
  • Fast refreeze times: about 20 minutes in ice water or 60 minutes in the fridge
  • Reusable thousands of times with proper care

NOTE: Do not refreeze in the freezer. The water layer will freeze solid, making the pack stiff and uncomfortable against your skin.

Learn more about how our cooling packs work in our cooling pack guide.

Regular price $50.00
Regular price $50.00 Sale price $50.00
  • Reduce Fatigue
  • Maintain Cognitive Focus
  • Improve Performance and endurance
  • Minimize risk of heat related Injury
  • Go about your day with no one knowing your wearing it (UnderCool 3 only)
  • Works great in humid and dry conditions
  • Cooling that lasts between x-y hours
  • Feels great
  • Recharges in less than 1 hour
  • Lightweight (UnderCool 3, Headband, CoolSleeve only)
  • Non-Toxic Bio Based
  • NOT ICE
  • Freezes at 70F (21C) so it is safe against skin
  • Works in humid and dry conditions
  • Recharge in 15-60 minutes
  • Won’t condensate so you will stay dry
  • Can be used 1000’s of times for around 3 years
  • Easy to Use gif from home page
  • Freeze times fridge, freezer, icewater
  • Reuse 1000’s of times
  • Washing instructions for garment
  • Cooling pack care

What clients say


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Why We're Better


  • Evaporative Cooling

    • Doesn't work in humidity
    • Cools your skin, NOT your core directly
    • Lightweight & Flexible
    • Must be wet
  • Our PCM Cooling System

    • Works in any climate
    • Cools your core body temp
    • Lightweight & flexible
    • Dry conformal cooling
  • Gel & Ice Cooling

    • Works in any climate
    • Too cold for direct skin contact
    • Heavy & rigid
    • Wet from condensation